Electric Vehicles: Advanced powder coating solutions for critical component protection
Keep your EV’s battery system, electric motor and associated components running longer and safer with our market-leading powder coating solutions, tailored for India’s rapidly emerging EV landscape.
Powder coating the vehicles of tomorrow
Specialized, high-performance coatings for 4-wheelers, 3- and 2-wheelers, and other vehicles. These coatings deliver the electric insulation, corrosion protection, and dielectric strength required for critical EV components with unrivalled durability and safety in even the toughest conditions.
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Our powder coatings deliver notable benefits in performance, sustainability, and productivity. They are free from Volatile Organic Compounds (VOCs) and solvents, reducing your carbon footprint and minimizing waste since any overspray can be captured and re-used. The ease with which the coatings can be applied support a more efficient operation.
In terms of performance, powder coatings offer exceptional durability, providing a consistent, stable finish that lasts even in harsh conditions, with excellent edge coverage. Their quick and easy application also requires fewer stages, consuming less energy and lowering costs to enhance overall productivity.
Battery systems
Our Resicoat EV powder coatings offer excellent electrical insulation and high dielectric strength, providing critical protection for battery system components. Engineered for durability, they ensure corrosion and chemical resistance, optimizing performance and safety. These coatings can be applied to various areas, including cells, modules, housings (interior and exterior), covers, side plates, cooling plates, trays, tubes, and busbars.
Electric motor
Our Resicoat EV powder coatings provide robust protection against heat, chemicals, moisture, and corrosion. These coatings ensure uniform film build and superior thermal protection through the fluidized bed application process. They are designed to protect critical electric motor components, including hairpin stators, ensuring reliable, long-term performance.
Battery system
- Dielectric strength: 30-70kV/mm (IEC 60243-1)
- Comprehensive UL approvals (UL1446, UL 94 (V-0) and UL 746B
- Strong adhesion to the metal (up to 25 MPa)
- Formulations for structural batteries with exceptional surface energy (>40 mN/m)
- Excellent aging resistance as thermosetting epoxy base
- Thermal conductivity: 0.20 – 1.0 W / (m/k)
Electric motor
- Recognized by UL 1446 Class F and Class H and meets UL 94 (V-0)
- Excellent resistance to rapid temperature changes and chemicals
- Dielectric strength: >40kV/mm (IEC 60243-1)
- Outstanding thermal conductivity
- High edge coverage
Elevating electric vehicle protection with Resicoat EV
Discover how our Resicoat EV range can enhance and protect your electric vehicle’s performance. Watch the video to see our solutions in action and learn how our powder coatings can help drive your success.
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Discover the full Resicoat EV product range and understand how each solution supports electric vehicle components - from high electrical insulation to long-term corrosion protection.